曲宁松

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教授 博士生导师

招生学科专业:
机械工程 -- 【招收博士、硕士研究生】 -- 机电学院
机械工程(微细制造及微机电系统) -- 【招收硕士研究生】 -- 机电学院
机械 -- 【招收博士、硕士研究生】 -- 机电学院

性别:男

毕业院校:南京航空航天大学

学历:南京航空航天大学

学位:工学博士学位

所在单位:机电学院

办公地点:明故宫校区

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Improvement in accuracy of micro-dimple arrays prepared by micro-electrochemical machining with high-pressure hydrostatic electrolyte

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所属单位:机电学院

发表刊物:Int J Adv Manuf Technol

摘要:Micro-dimple arrays, as a common surface texture, play an important role in improving the tribological properties and lifetimes of mechanical parts. Through-mask electrochemical micromachining (TMEMM) is an important and popular approach for fabricating micro-dimple arrays. In traditional TMEMM that uses polydimethylsiloxane (PDMS) as a mask, the accumulation and escape of the oxygen bubbles generated on each micro-dimple vary considerably, which decreases the uniformity of the electrical field and leads to poor dimensional uniformity (including diameter and depth) of the micro-dimple arrays. In this paper, high-pressure hydrostatic electrolyte was proposed in order to enhance the uniformity of the electrical field distribution on the workpiece surface. Both the dimensions and machining accuracy of micro-dimple arrays under different applied direct current (DC) voltages during high-pressure hydrostatic TMEMM were investigated experimentally. Two novel phenomena were observed: (i) the dimensions of the micro-dimple arrays were greater at low voltages than at high voltages, and (ii) the machining accuracy was high at both low and high applied voltages but was low at intermediate voltages. At 32 V DC, an array of 14,000 micro-dimples was successfully fabricated with a diameter and a depth of 105.95 and 9.79 μm, respectively, and with diameter and depth deviations of 0.59 μm and 0.21 μm, respectively. © 2018, Springer-Verlag London Ltd., part of Springer Nature.

ISSN号:0268-3768

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发表时间:2019-02-19

合写作者:Pan, Yongqiang,Hou, Zhibao

通讯作者:曲宁松