Zhang Chen

Professor Supervisor of Doctorate Candidates

Gender:Male

Alma Mater:南京航空航天大学

Education Level:南京航空航天大学

Degree:Doctoral Degree in Engineering

School/Department:College of Mechanical and Electrical Engineering

Discipline:Mechanical Manufacture and Automation. Other specialties in Mechanical Engineering. Aeronautical and Astronautical Manufacturing Engineering

Business Address:明故宫校区 15-215

Contact Information:13813086703

E-Mail:

Paper Publications

Investigation of hybrid micro-texture fabrication in elliptical vibration assisted cutting

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Affiliation of Author(s):机电学院

Journal:INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE

Key Words:Hybrid micro-textures Ultrasonic elliptical vibration-assisted cutting Locus control Locus compensation

Abstract:Various micro-texturing methods have been used to control surface topography. However, most of the available methods are inherently difficult to adopt for the efficient generation of intricate micro-textures on cylindrical surfaces. In this paper, a novel ultrasonic elliptical vibration-assisted cutting technique based on a micro texturing model is proposed to fabricate hybrid micro-textures with different geometric characteristics. In the proposed elliptical vibration-assisted hybrid micro-texturing method an intricately shaped primary micro texture is generated by elliptical vibration-assisted cutting, while the desired secondary textures are simultaneously constructed through a controlled intersection with neighboring elliptical vibration-assisted cutting loci. The cutting loci for the fabrication of the hybrid micro-textures is mathematically calculated according to a geometric model of hybrid micro-texturing. The topography of the hybrid dimples is analyzed to verify the correctness of the cutting locus generation method. Locus compensation methods, considering the elliptical vibration locus and the tool nose radius are proposed to reduce fabrication errors during the hybrid dimple generation process. Micro-scale hybrid dimples, which are in close compliance with the results of the mathematical calculations, were successfully fabricated on machined cylindrical surfaces. The comparison of the results shows that the proposed method is satisfactory and can be used to predict and generate hybrid micro textures on cylindrical surfaces.

ISSN No.:0890-6955

Translation or Not:no

Date of Publication:2017-09-01

Co-author:Shi, Guilin,Ehmann, Kornel F.

Correspondence Author:Zhang Chen

Pre One:Error compensation model considering tool wear in milling difficult to cut materials

Next One:Investigation on drag reduction performance of aero engine blade with micro-texture

Profile

Chen Zhang is currently a professor of Nanjing University of Aeronautics and Astronautics, situated in China, where he teaches software engineering, CAD technology and application, and principle and application of micro-computer. He has received his Ph.D. degree from the University of Nanjing University of Aeronautics and Astronautics in 2006.

Professor Chen Zhang has been working in the fields of ultrasonic vibration-assisted machining, micro/nano machining , machining process simulation, tool wear modeling and monitoring based on machining vision since 2006 when he became a faculty member at university. He holds more than 20 patents and published more than 40 papers. He won two provincial and ministerial level two awards and is a member of International Institution for Micromanufacturing and Chinese Society of Aeronautics and Astronautics.