李寒松
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所属单位:机电学院
发表刊物:INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
关键字:Serpentine flow channel Through-mask electrochemical machining Fluid simulation Hole array
摘要:Through-mask electrochemical machining has been shown to be very feasible for machining metal parts with hole arrays. However, machining a large-area hole array by through-mask electrochemical machining has been challenging. To machine a large-area hole array, in this paper, a serpentine flow channel is proposed for through-mask electrochemical machining. The principle of the serpentine flow channel is introduced. Computational fluid dynamic simulations show that the flow state in the channel is not uniform. To deal with this problem, circular deflectors are placed in the corners of the channel. By adjusting the circular deflectors, an optimal serpentine flow channel is obtained with a steady flow state. This optimal channel is used in a through-mask electrochemical machining experiment, and a 10 x 20 hole array with 2.564-mm average diameter is fabricated. The maximum deviation of diameters is 0.04 mm, and the roundness is less than 8 mu m in this hole array.
ISSN号:0268-3768
是否译文:否
发表时间:2017-03-01
合写作者:王国强,曲宁松,朱荻
通讯作者:李寒松